Thursday, June 2, 2016
SONY KLV-32D300A - KLV-40D300A - KLV-46D300A Service mode - LED blinking code Service adjustments - LCD Television repair and service
Category: LCD Television Repair and Service
Contents of this article
- How to access service mode
- LED blinking code and causes
- White balance adjustment
SONY KLV-32D300A - KLV-40D300A - KLV-46D300A
DIAGNOSTIC TEST INDICATORS
If there is more than one error, the LED will identify the first of the problem areas. Result for all of the following diagnostic items are displayed on screen. If the screen displays a “0”, no error has occurred .
If there is more than one error, the LED will identify the first of the problem areas. Result for all of the following diagnostic items are displayed on screen. If the screen displays a “0”, no error has occurred .
LED EROOR CODES AND CAUSES
Number of times STANDY LED (Red) flashes | Monitoring Items (Screen Display) | Diagnostic Item Description |
2 times | DC_DET | Main power supply voltage error (12V, etc) |
3 times | DC_ALERT1 | Malfunction of 3.3V line (Trident circuit, etc) |
4 times | DC_ALERT2 | Malfunction of 5V line (Voltage Supply to FE, etc) |
5 times | DC_ALERT3 | Malfunction of power supply for screen |
6 times | BACKLIGHT | Malfunction of inverter or overcurrent, etc |
7 times | TEMPERATURE | Abnormal temperature inside unit |
8 times | AUDIO | Audio circuit error (amplifier, etc.) |
9 times | AUSD FAN | Fan malfunction |
10 times | DEF | Digital FE circuit error |
11 times | B-ENGINE | Malfunction of Trident IC or around IC |
12 times | HFR | BH board error *1 |
13 times | (No item on screen display) | Malfunction of balancer |
SELF-DIAGNOSTIC SCREEN DISPLAY
For errors with symptoms such as “power sometimes shuts off” or “screen sometimes goes out” that cannot be confirmed, it is possible to bring up past occurrences of failure for confirmation on the screen:
To Bring Up Screen Test
In standby mode, press buttons on the remote commander sequentially in rapid succession as shown below:
To Bring Up Screen Test
In standby mode, press buttons on the remote commander sequentially in rapid succession as shown below:
DISPAY > CHANEL5 > VLOUME + > POWER
Since the diagnostic results displayed on the screen are not automatically cleared, always check the self-diagnostic screen. After you have completed the repairs, clear the result display to “0”.
Quitting Self-diagnostic screen
To quit the entire self-diagnostic screen, turn off the power switch on the remote commander or the main unit.
To quit the entire self-diagnostic screen, turn off the power switch on the remote commander or the main unit.
SERVICE MODE
Service adjustments to this model can be performed using the supplied remote Commander RM-ED009.
1. Turn on the power to the TV set and enter into the stand-by mode.
2. Press the following sequence of buttons on the Remote Commander.
2. Press the following sequence of buttons on the Remote Commander.
ON SCREEN DISPLAY >DIGIT 5 > VOLUME + > POWER ON
Set up of AD calibration1 adjustment for terrestrial analog
The following adjustments are done via ECS.
1. Send ECS_ADJUST_LEVEL_SETTING_INIT command.
2. Set: SREG_NR = 3 (High), HREG_P4_CVD2_85[2:0] = 0 and
ADJ_COLOR_PAL = 5.
3. Set the following registration items.
2. Set: SREG_NR = 3 (High), HREG_P4_CVD2_85[2:0] = 0 and
ADJ_COLOR_PAL = 5.
3. Set the following registration items.
Screen Size | 40" | 46" |
SREG_TARGET_Y_RF | 165 | 165 |
SREG_TCD3_CONT_PAL_RF | 128 | 128 |
SREG_TCD3_SAT_PAL_RF | 128 | 128 |
SREG_TCD3_HUE_PAL_RF | 128 | 128 |
Y signal calibration1 adjustment for terrestrial analog.
1. Input PAL colour bar 75%Y, 75%C via terrestrial input.
2. Send ECS_ADJUST_TCD3_CONT_RF command.
3. Read the value of S-REG_APL_LUMA via ECS. Confirming that the value is within spec of the table below.
3. Read the value of S-REG_APL_LUMA via ECS. Confirming that the value is within spec of the table below.
S-REG_APL_LUMA > SREG_TARGET_Y_RF±2
C signal calibration1 adjustment for terrestrial analog.
1. Send ECS_ADJUST_TCD3_HUE_RF command.
2. Read SREG_AVE_VAL_B_AREA0 via ECS. (READ_AREA = 0).
3. Read SREG_AVE_VAL_B_AREA6 via ECS. (READ_AREA = 6).
4. Confirm that 8 bits of MSB of item number 2) and 3) are within spec of the table below.
2. Read SREG_AVE_VAL_B_AREA0 via ECS. (READ_AREA = 0).
3. Read SREG_AVE_VAL_B_AREA6 via ECS. (READ_AREA = 6).
4. Confirm that 8 bits of MSB of item number 2) and 3) are within spec of the table below.
SREG_AVE_VAL_B_AREA* difference > ±2
5. Read SREG_TCD3_SATURATION via ECS.
6. Restore the original value. SREG_NR = 4 (Auto).
7. Send ECS command ADJUST_LEVEL_SETTING_CLR
6. Restore the original value. SREG_NR = 4 (Auto).
7. Send ECS command ADJUST_LEVEL_SETTING_CLR
Gamma Adjustment
Note: Before Gamma adjustment can begin the set needs 20 minutes aging with an ambient temperature between 22 to 28 degrees centigrade.
Preparation before Gamma Adjustment
1. Set SREG_BL_MANU<2> = 1.
2. Set SREG_MUTE_DISPLAY = 0.
3. Set SREG_BL_GAIN = 255.
4. Send ECS command OSD_OFF.
5. Send ECS command CSC_BYPASS_INIT_SET.
6. Wait for successful retrieval.
7. Set SREG_BRIGHT = 100(max).
8. Set SREG_ECO_MODE = 0(Standard).
9. Set SREG_TEST_G_LEVEL = 255.
10. Set SREG_GAMMA_EN<6> = 0(OFF).
11. Measure ‘maximum brightness’.
12. Confirm ‘maximum brightness’ dataover 410cd/m^2.
If the brightness is lower than 410cd/m^2 consider the panel as no good
2. Set SREG_MUTE_DISPLAY = 0.
3. Set SREG_BL_GAIN = 255.
4. Send ECS command OSD_OFF.
5. Send ECS command CSC_BYPASS_INIT_SET.
6. Wait for successful retrieval.
7. Set SREG_BRIGHT = 100(max).
8. Set SREG_ECO_MODE = 0(Standard).
9. Set SREG_TEST_G_LEVEL = 255.
10. Set SREG_GAMMA_EN<6> = 0(OFF).
11. Measure ‘maximum brightness’.
12. Confirm ‘maximum brightness’ dataover 410cd/m^2.
If the brightness is lower than 410cd/m^2 consider the panel as no good
Set up mode for Gamma Adjustment
1. Set SREG_BRIGHT = 50.
2. Set SREG_GAMMA_EN<6> = 1 (On).
3. Set SREG_COL_MTRX_IDX_OFF = 4.
4. Set SREG_G_GAM_IDX_OFST = 15.
2. Set SREG_GAMMA_EN<6> = 1 (On).
3. Set SREG_COL_MTRX_IDX_OFF = 4.
4. Set SREG_G_GAM_IDX_OFST = 15.
Set up Trident Internal SG and Brightness measurement
1. Set up SREG_TEST_G_LEVEL = 204.
2. Measure brightness A.
3. Set up SREG_TEST_G_LEVEL = 102.
4. Measure brightness B.
5. Set up SREG_MEASURE_GAM_01 = (brightness B/brightness A)*10000.
6. Send the ECS command: GAMMA_TBL_SEARCH_1.
7. Set up SREG_TEST_G_LEVEL = 153.
8. Measure brightness C.
9. Set up SREG_MEASURE_GAM_02 = (brightness C/brightness A)*10000.
10. Send the ECS command: GAMMA_TBL_SEARCH_02.
2. Measure brightness A.
3. Set up SREG_TEST_G_LEVEL = 102.
4. Measure brightness B.
5. Set up SREG_MEASURE_GAM_01 = (brightness B/brightness A)*10000.
6. Send the ECS command: GAMMA_TBL_SEARCH_1.
7. Set up SREG_TEST_G_LEVEL = 153.
8. Measure brightness C.
9. Set up SREG_MEASURE_GAM_02 = (brightness C/brightness A)*10000.
10. Send the ECS command: GAMMA_TBL_SEARCH_02.
White Balance Adjustment
1. Set up SREG_COLOR_TEMP = 0 (Cool).
2. Set up SREG_TEST_G_LEVEL = 204 (80 IRE).
3. Adjust SREG_WB_GAM_R(B)05 chroma values so that they are within tolerance in the table below.
2. Set up SREG_TEST_G_LEVEL = 204 (80 IRE).
3. Adjust SREG_WB_GAM_R(B)05 chroma values so that they are within tolerance in the table below.
40" > U0.1915 > V0.4322 > TOLERENCE <0.0008
46" U0.1907 > V0.4312 > TOLERENCE <0.0008
5. Set up SREG_TEST_G_LEVEL = 128 (50 IRE).
6. Adjust SREG_WB_GAM_R(B)04 chroma values so that they are within tolerance in the table below.
6. Adjust SREG_WB_GAM_R(B)04 chroma values so that they are within tolerance in the table below.
40" U 0.1912 > V0.4316 > TOLERENCE 0.0008->0.0014
46" U 0.1905 > V 0.4316 > TOLERNCE 0.0008 ->0.0014
11. The value of WB_GAM_R(B)01 is determined by the following conditions.
a).For 40 inch models
# WB_GAM_R01 = WB_GAM_R02 - (WB_GAM_R03 - WB_GAM_R02)
# WB_GAM_B01 = WB_GAM_B02 + {(WB_GAM_B03 -WB_GAM_B02)}/2
a).For 46 inch models
# WB_GAM_R01 = WB_GAM_R02 - (WB_GAM_R03 - WB_GAM_R02) x 2
# WB_GAM_B01 = WB_GAM_B02 - (WB_GAM_B03 -WB_GAM_B02)
12. The value of WB_GAM_R(B)06, WB_GAM_R(B)07 is determined by the following conditions.
a).For 40 inch models
# WB_GAM_R06 = WB_GAM_R05 + {(WB_GAM_R04 - WB_GAM_R05)} / 2
# WB_GAM_B06 = WB_GAM_B05 - {(WB_GAM_B04 - WB_GAM_B05)} / 2
# WB_GAM_R07 = WB_GAM_R04
# WB_GAM_B07 = WB_GAM_B05 - (WB_GAM_B04 - WB_GAM_B05)
a).For 46 inch models
# WB_GAM_R06 = WB_GAM_R05 - {(WB_GAM_R04 - WB_GAM_R05)} / 2
# WB_GAM_B06 = WB_GAM_B05
# WB_GAM_R07 = WB_GAM_R05 - (WB_GAM_B04 - WB_GAM_B05)
# WB_GAM_B07 = WB_GAM_B05 - (WB_GAM_B04 - WB_GAM_B05)
13. Send ECS command: WB_SAVE.
a).For 40 inch models
# WB_GAM_R01 = WB_GAM_R02 - (WB_GAM_R03 - WB_GAM_R02)
# WB_GAM_B01 = WB_GAM_B02 + {(WB_GAM_B03 -WB_GAM_B02)}/2
a).For 46 inch models
# WB_GAM_R01 = WB_GAM_R02 - (WB_GAM_R03 - WB_GAM_R02) x 2
# WB_GAM_B01 = WB_GAM_B02 - (WB_GAM_B03 -WB_GAM_B02)
12. The value of WB_GAM_R(B)06, WB_GAM_R(B)07 is determined by the following conditions.
a).For 40 inch models
# WB_GAM_R06 = WB_GAM_R05 + {(WB_GAM_R04 - WB_GAM_R05)} / 2
# WB_GAM_B06 = WB_GAM_B05 - {(WB_GAM_B04 - WB_GAM_B05)} / 2
# WB_GAM_R07 = WB_GAM_R04
# WB_GAM_B07 = WB_GAM_B05 - (WB_GAM_B04 - WB_GAM_B05)
a).For 46 inch models
# WB_GAM_R06 = WB_GAM_R05 - {(WB_GAM_R04 - WB_GAM_R05)} / 2
# WB_GAM_B06 = WB_GAM_B05
# WB_GAM_R07 = WB_GAM_R05 - (WB_GAM_B04 - WB_GAM_B05)
# WB_GAM_B07 = WB_GAM_B05 - (WB_GAM_B04 - WB_GAM_B05)
13. Send ECS command: WB_SAVE.
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