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Friday, June 24, 2016

Precor treadmill – Precor 9.23 – How to access diagnostic mode – How to calibrate the lift – Resetting system information – how to display the Treadmill Odometer – treadmill repair and service

Category: Treadmill Repair and Service 

Contents of this article 

  • How to access diagnostics mode 
  • Keypad and LED test 
  • Calibrating the lift 

Precor 9.23 Treadmill

Accessing the Diagnostic Program
The 9.23 Treadmill's diagnostic program cycles through the following modes:
Lift Mode - Allows you to verify that the lift calibration number increments and decrements as the INCLINE keys are pressed.
Power Bits Mode - Allows you to view the power bits value displayed on the display console.
Safety Key Mode -  Allows you to verify that the message on the right display window cycles from SAFE ON to SAFE OFF when the safety key is removed from the upper display module.
Heart Rate Mode -  Allows you to verify heart rate monitor operation.
Circuit Breaker Mode -  Allows you to verify that the circuit breaker trips when STOP is pressed.
Procedure
1. Plug the power cord into the wall outlet, then turn on the treadmill with the circuit breaker.
2. With the PRECOR M9.23 banner scrolling, press and hold ENTER. The software version number is displayed in the right display windows. Continue to press ENTER until LIFT is displayed in the right display window.
3. Press the INCLINE keys while you watch the right display window.The lift calibration number increments as the INCLINE UP key is pressed and decrements as the
INCLINE DOWN key is pressed.
4. Press ENTER, then release. The power bits and running belt speed are displayed in the right display window.
Note: Ignore the number displayed in the lowest right display window.
5. Press the SPEED keys while you watch the right display window. The power bits number increments as the SPEED UP key is pressed and decrements as the SPEED DOWN key is pressed.
6. Press ENTER until SAFE ON is displayed in the right display window
7. Remove the safety key from the upper display module while you watch the right display window. Return the safety key to the upper display module. If SAFE OFF is displayed when the safety key is removed and SAFE ON is displayed when the safety key is replaced.
8. Using conductive spray (Precor part number 37364-101), put on the heart rate chest strap assembly. Press ENTER until HArt is displayed in the right display window.
9. If the HEART RATE indicator blinks in time with your heart beat and the heart rate information displayed is correct.
10. Re-adjust the fit of the chest strap. If the HEART RATE indicator still does not blink as described in Step 9, replace the battery in the chest strap assembly. If the HEART RATE indicator still does not blink as described in Step 9.
Note:
BLO mode checks the coil across the terminals of pole 2 on the circuit breaker.
11. Press ENTER until BLO is displayed in the right display window and the messages "PRESS STOP TO TURN BREAKER OFF" and "PRESS ENTER TO QUIT" are displayed on the upper display module. If you need to check the lower PCA's ability to trip the circuit.
12. Press and hold the STOP key, the circuit breaker will trip.
Resetting System Information
This procedure completely resets the all user statistics. All previously-saved user information will be either reset to zero or changed to default values. All odometers will be reset to zero.
Procedure
1. Plug the power cord into the wall outlet, then turn on the treadmill with the circuit breaker.
2. With the PRECOR M9.23 banner scrolling, press the INCLINE UP, INCLINE DOWN, SPEED UP, and SPEED DOWN keys simultaneously and hold them for approximately five seconds (or until zeros are displayed in the right display windows). Release the keys.
3. Watch the electronic display. The right middle display window:
a. Resets to all zeros, then increments to 119
b. Jumps to 1000, then increments to 1119
c. Jumps to 2000, then increments to 2119
d. Jumps to 3000, then increments to 3119
4. When the procedure is complete the User ID prompt will be displayed.
Resetting User Information
This procedure resets accumulated user information and odometer readings for an individual User ID. All previously-saved user information for a selected User ID will be either reset to zero or changed to default values. The odometer reading for the selected User ID will be reset to zero.
Procedure
1. Plug the power cord into the wall outlet, then turn on the treadmill with the circuit breaker
2. With the PRECOR M9.23 banner scrolling, press any key.
3. At the User ID prompt, select one of four User IDs using the SPEED UP (or INCLINE UP) and SPEED DOWN (or INCLINE DOWN) keys.
4. Press the ENTER and RESET keys simultaneously and hold them for approximately two seconds (or until the right middle display window displays one of the numbers displayed in the second column ).
5. Watch the right middle display window. This software feature is programmed to display the information.
Performing Keypad and LED Diagnostics
Procedure
1. Plug the power cord into the wall outlet, then turn on the treadmill with the circuit breaker.
2. With the PRECOR M9.23 banner scrolling, press ENTER, RESET, and SPEED UP simultaneously until seven dots illuminate in the left display window.
3. Press each key listed below. Verify that each single dot expands to four dots as the appropriate key is pressed.
ENTER  - Expands the far left dot.
INCLINE DOWN - Expands the second dot from the left.
INCLINE UP - Expands the third dot from the left.
STOP - Expands the center dot.
SPEED DOWN - Expands the third dot from the right.
SPEED UP - Expands the second dot from the right.
QUICK START/SET PACER - Expands the far right dot.
4. If the left display window column illuminates appropriately as each key is pressed.
5. End the keypad test by pressing the INCLINE DOWN and SPEED UP keys simultaneously.
Note:
Pressing the INCLINE DOWN and SPEED UP keys simultaneously initiates the following LED test.
6. Watch the electronic display as the LED test progresses. This test is programmed to display the following LED illumination sequence.
a. Every LED on the left display window illuminates simultaneously. The lower row of the display window cycles from red to yellow to green.
b. Diagonal lines of illuminated LEDs sweep across the left display window.
c. The right display windows illuminate, then decrement from 8.8.8.8 to 0.0.0.0.
d. The function LEDs illuminate simultaneously and then extinguish.
e. Each function LED illuminates separately and then extinguishes.
Note:
The message DIAGNOSTICS COMPLETE–PRESS ANY KEY TO CONTINUE displays when the LED test is complete.
Displaying the Treadmill Odometer
This procedure displays total distance (in miles or kilometers).
Procedure
1. Plug the power cord into the wall outlet, then turn on the treadmill with the circuit breaker.
2. With the PRECOR M9.23 banner scrolling, press the ENTER, SPEED DOWN and SPEED UP keys simultaneously and hold them until the message TREADMILL ODOMETER scrolls across the left display window.
Selecting U.S. Standard or Metric Units
Selecting United States standard units causes information to be displayed in miles and pounds.
Information is displayed in kilometers and kilograms if metric units are selected.
Procedure
1. Plug the power cord into the wall outlet, then turn on the treadmill with the circuit breaker.
2. Choose one:
Checking the Measurement Standard
3. Press ENTER until the WEIGHT indicator light appears.
4. Watch the number displayed in the left display window while you press the SPEED UP key five or six times.
Note:
If the treadmill is using United States standard units, the numbers in the left display window are repeatable multiples of 5 (such as 160, 165, 170, 175, etc.). Otherwise, the treadmill is using metric units. Changing the Measurement Standard
5. Press and hold STOP to get back to the PRECOR M9.23 banner.
Note:
Releasing the ENTER key before the SPEED UP key when you perform the next step may cause the selected measurement standard to change to the alternate measurement standard.
6. Press the ENTER and SPEED UP keys simultaneously and hold them for three seconds.
Note:
The left display window displays either U. S. Standard Units or Metric Units.
7. Use the SPEED keys to select the alternate measurement standard.
8. Press ENTER to return to the User ID prompt.
Accessing and Clearing the Error Buffer Procedure
1. Check the treadmill operation as described in Section Three of this appendix.
2. With the PRECOR M9.23 banner scrolling, press the ENTER, SPEED DOWN and SPEED UP keys simultaneously and hold them for five seconds or until the message TTL TIME (Total Time) is displayed in the left display window.
3. Press ENTER. The error buffer is displayed and scrolls across the left display window
4. Use the SPEED DOWN (or INCLINE DOWN) and SPEED UP (or INCLINE DOWN) keys to cycle to the next position in the error buffer.
Press the QUICK START/SET PACER and STOP keys simultaneously to clear the error buffer
Determining Software Version Numbers
Software version numbers are invaluable for tracking and identifying problems and staying aware of changes to the operation and features of the product.
Procedure
1. Plug the power cord into the wall outlet, then turn on the treadmill with the circuit breaker.
2. With the PRECOR M9.23 banner scrolling, press the ENTER key.
3. Note the version number displayed in the right middle display window.
Note:
If you cannot determine the software version number in this manner, look at the PROM (U3) mounted on the upper PCA. A label on U3 indicates the software version number. The part number of the PROM indicates the version number.
Checking Treadmill Operation
This procedure provides you with a quick method of checking treadmill operation. Check treadmill operation at the end of a maintenance procedure and when it is necessary to ensure that the treadmill is operating properly.
Procedure
1. Plug the power cord into the wall outlet, then turn on the treadmill with the circuit breaker.
2. Place the treadmill in Manual Mode. Adjust the speed of the running belt to 2–3 mph.
Operate the treadmill for at least 5 minutes.
a. Concentrate on the feel of the running belt and the sound of the drive motor and rollers.
Be on the alert for unusual noises, smells, or vibrations.
b. Measure and log the AC input current under loaded and unloaded conditions.
c. Observing the LEDs on the electronic console. Make sure that each LED lights as the information corresponding to that LED is displayed on the electronic console.
3. Press the STOP key. When the treadmill comes to a stop, view the electronic console as the treadmill scans time, speed, distance and percent.
4. Press the INCLINE UP key while viewing the electronic console. Confirm that the running bed inclines and the incline display increments to ten percent as the INCLINE UP key is pressed.
5. Press the INCLINE DOWN key while viewing the electronic console. Confirm that the running bed returns to a level position and the incline display decrements to zero percent as the INCLINE DOWN key is pressed.
6. Press ENTER to return to the User ID.
7. Turn off the treadmill with the circuit breaker, then unplug the treadmill from the wall outlet.
Calibrating the Lift
1. Turn off the treadmill with the circuit breaker, then unplug the treadmill from the wall outlet.
2. Remove the hood.
3. Place the treadmill on its right side. Remove the hitch pin from the clevis pin that holds the base of the lift jack to the lift tube. Remove the clevis pin.
4. Pull the lift jack 2–3 inches out of the column. Rotate the lift jack about 90 degrees.
5. Plug the power cord into the wall outlet, then turn on the treadmill with the circuit breaker.
6. Press and hold the ENTER key until the software version number is displayed. Continue to hold ENTER until LIFT is displayed.
7. Press the INCLINE UP or INCLINE DOWN  keys to set the lift calibration number to 20.
8. Press ENTER until the power bits number is displayed in the right display window.
9. Press ENTER until SAFE ON is displayed in the right display window.
10. Press ENTER until HArt is displayed in the right display window.
11. Press ENTER until BLO is displayed in the right display window
12. Press ENTER to return to the User ID. Press and hold STOP to get back to the PRECOR M9.23 banner.
13. Turn off the treadmill with the circuit breaker, then unplug the treadmill from the wall outlet.
CAUTION
When you perform the next step, finger tighten the lift tube onto the drive screw. Do not force the lift tube onto the drive screw.
14. Insert clevis pin, then thread the lift tube onto the lift motor drive screw as far as it will go.
15. Turn the lift tube counterclockwise two and one-half turns. Remove the clevis pin.
16. Rotate the lift jack, then slide it into the lift column and onto the lift tube.
CAUTION:
When you perform the next step, do not turn the lift tube more than ninety degrees.
17. Line up the holes in the lift tube with the holes in the lift jack.
18. Push the clevis pin through the holes, then push the hitch pin through the clevis pin. Return the treadmill to an upright position.
19. Plug the power cord into the wall outlet, then turn on the treadmill with the circuit breaker.
20. Check the calibration of the lift system by performing the following steps:
a. Press the INCLINE UP key until the electronic console displays ten percent incline;
b. Use the INCLINE DOWN key to return the treadmill to zero percent incline.
21. Using the ruler, measure the distance between the floor and the top of the front and back ends of the side rail. The distance between the floor and the top of the front end of the side rail should be equal.
22. Re-install the hood

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